200L Polyester Resin Pilot Plant

200L Polyester Resin Pilot Plant

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200L Polyester Resin Pilot Plant

Product Description

200L Pilot Reactor: Working capacity is 200L, total capacity is 253L. Internal vessel sizes are Ø600x700x5mm, made of SUS316L. Jacket sizes are Ø600x700x5mm, made of SUS304. Thermal insulation is expanded perlite. Outer wrap sizes are Ø700x700x3mm, made of SUS304. The upper bulged hemispherical cover is assembled with the cylinder through a flanged coupling. All parts contacting chemical materials are made of SUS316L. Inside-out polished. Jacket is for thermal oil heating and internal coil is for water cooling. Operation platform is made of SUS202, covered by aluminum alloy checkered plate, skid-proof.Ex SIEMENS /Crompton motor 1.5KW, 220V/380V/50Hz/3phase. Slow-speed anchor and paddle type agitator blade, rotating speed 0-63rpm, mechanical seal, frequency inverter. Temperature transmitter, temperature instrument, pressure instrument, Nitrogen pipe, manhole, sight glass, light, thermal oil inlet & outlet, cooling water inlet & outlet, open downward discharge valve etc. Explosion-proof electric control cabinet, push-button type manual control of power on/off, agitator speed and display temperature, oil pump, heaters etc. Vertical packing column, made of SUS316L, packed with rushing rings. Vertical condenser. shell and tube type horizontal condenser, sizes are Ø200x1500mm, heat exchange area is 3m2, all parts contacting chemical materials are made of SUS316L, shell is made of SUS304. Separator 50L, made of SUS316L.Water-ring type vacuum pump 1.5KW, maximum vacuum can reach -0.09MPa.Thermal oil heating tank, total capacity 200L, equipped with 3pcs of 6KW electrical heaters. Thermal oil pump, explosion-proof type. Piping connected among oil tank, pump and reactor.
200L pilot resin manufacturing plan

Chemical Pilot Reactor

This equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform
  • 1.Capacity 5L-200L.
  • 2.Including jacketed reactor,condenser,storage tank,conduction oil preheating tank,hot oil pump,pipelines,valves,temperature gauge PT100,pressure gauge,platform etc.
  • 3.Made of SUS316L and SUS304. 4.Heating and cooling by jacket or heated by jacket and cooling by inner pipe coil

Model selection reference of reaction kettle

Specification (L)5-200
Design Pressure (Mpa)Atmospheric Pressure or under pressure
MaterialCarbon steel, stainless steel, enamel, graphite
Heating FormsElectrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling FormsRefrigeration medium in the internal pipe jacket
Blending PowerModel selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade FormsAnchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
SealMechanical seal or stuff packing seal
Inner Surface TreatmentPolished or no polished
Discharge ValveFlanged ball valve, open downward discharge valve and others
Technological Pipe HoleManhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,

Technical Parameter

Reactor Volume(L)Mixing speed (rpm)Heat exchange surface (m2)Separator(L)Total power(including heating power)(KW)
Note: In case of inconformity of the data in the table due to technical improvement or customization, the real object shall prevail.
This equipment is including: Reaction vessel, mixing system, vacuum system, condenser, separator, conduction oil preheating system, platform.

1.  Heating and cooling method: 1. Heating and cooling by jacket. 2. Heating by jacket and cooling by inner pipe coil.
2.  Type of electrical device: 1. Ex-proof type. 2. Normal type
3.   Electric cabinet control mode: 1. Touch-screen control. 2. Button control
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